From 642780436b2788e673bb40c149ee61f7f6654ce7 Mon Sep 17 00:00:00 2001 From: Joshua Shreve Date: Sun, 9 Jan 2022 16:18:15 -0500 Subject: modified ability to drop keys on the inner and outer side of the lowest row. --- src/dactyl_manuform.py | 168 +++++++--- src/generate_configuration.py | 13 +- src/generate_configuration_mklasklasd.py | 506 +++++++++++++++++++++++++++++++ src/run_config.json | 9 +- 4 files changed, 638 insertions(+), 58 deletions(-) create mode 100644 src/generate_configuration_mklasklasd.py diff --git a/src/dactyl_manuform.py b/src/dactyl_manuform.py index e1d8aba..622cd30 100644 --- a/src/dactyl_manuform.py +++ b/src/dactyl_manuform.py @@ -94,7 +94,7 @@ if nrows > 5: centerrow = nrows - centerrow_offset lastrow = nrows - 1 -if reduced_outer_keys: +if reduced_outer_cols>0 or reduced_inner_cols>0: cornerrow = lastrow - 1 else: cornerrow = lastrow @@ -510,7 +510,7 @@ def key_holes(side="right"): holes = [] for column in range(ncols): for row in range(nrows): - if (column in [2, 3]) or (not row == lastrow) or (not reduced_outer_keys): + if (reduced_inner_cols <= column < (ncols - reduced_outer_cols)) or (not row == lastrow): holes.append(key_place(single_plate(side=side), column, row)) shape = union(holes) @@ -595,7 +595,7 @@ def connectors(): debugprint('connectors()') hulls = [] for column in range(ncols - 1): - if (column in [2]) or (not reduced_outer_keys): + if reduced_inner_cols <= column < (ncols - reduced_outer_cols-1): iterrows = lastrow+1 else: iterrows = lastrow @@ -609,7 +609,7 @@ def connectors(): hulls.append(triangle_hulls(places)) for column in range(ncols): - if (column in [2, 3]) or (not reduced_outer_keys): + if reduced_inner_cols <= column < (ncols - reduced_outer_cols): iterrows = lastrow else: iterrows = cornerrow @@ -622,7 +622,7 @@ def connectors(): hulls.append(triangle_hulls(places)) for column in range(ncols - 1): - if (column in [2]) or (not reduced_outer_keys): + if (reduced_inner_cols <= column < (ncols - reduced_outer_cols-1)): iterrows = lastrow else: iterrows = cornerrow @@ -634,21 +634,21 @@ def connectors(): places.append(key_place(web_post_tl(), column + 1, row + 1)) hulls.append(triangle_hulls(places)) - if reduced_outer_keys: - if column == 1: - places = [] - places.append(key_place(web_post_bl(), column + 1, iterrows)) - places.append(key_place(web_post_br(), column, iterrows)) - places.append(key_place(web_post_tl(), column + 1, iterrows + 1)) - places.append(key_place(web_post_bl(), column + 1, iterrows + 1)) - hulls.append(triangle_hulls(places)) - if column == 3: - places = [] - places.append(key_place(web_post_br(), column, iterrows)) - places.append(key_place(web_post_bl(), column + 1, iterrows)) - places.append(key_place(web_post_tr(), column, iterrows + 1)) - places.append(key_place(web_post_br(), column, iterrows + 1)) - hulls.append(triangle_hulls(places)) + + if column == (reduced_inner_cols-1): + places = [] + places.append(key_place(web_post_bl(), column + 1, iterrows)) + places.append(key_place(web_post_br(), column, iterrows)) + places.append(key_place(web_post_tl(), column + 1, iterrows + 1)) + places.append(key_place(web_post_bl(), column + 1, iterrows + 1)) + hulls.append(triangle_hulls(places)) + if column == (ncols - reduced_outer_cols - 1): + places = [] + places.append(key_place(web_post_br(), column, iterrows)) + places.append(key_place(web_post_bl(), column + 1, iterrows)) + places.append(key_place(web_post_tr(), column, iterrows + 1)) + places.append(key_place(web_post_br(), column, iterrows + 1)) + hulls.append(triangle_hulls(places)) return union(hulls) @@ -662,7 +662,9 @@ def connectors(): def thumborigin(): # debugprint('thumborigin()') - origin = key_position([mount_width / 2, -(mount_height / 2), 0], 1, cornerrow) + + corner = cornerrow if reduced_inner_cols > 0 else lastrow + origin = key_position([mount_width / 2, -(mount_height / 2), 0], 1, corner) for i in range(len(origin)): origin[i] = origin[i] + thumb_offsets[i] @@ -1143,9 +1145,14 @@ def default_thumb_connectors(): def mini_thumb_tr_place(shape): - shape = rotate(shape, [14, -15, 10]) - shape = translate(shape, thumborigin()) - shape = translate(shape, [-15, -10, 5]) + if mini_index_key: + shape = rotate(shape, [-25, 25, 0]) + shape = translate(shape, thumborigin()) + shape = translate(shape, [-12.5, -10, 2]) + else: + shape = rotate(shape, [14, -15, 10]) + shape = translate(shape, thumborigin()) + shape = translate(shape, [-15, -10, 5]) return shape @@ -2394,12 +2401,14 @@ def right_wall(skeleton=False): shape = None + corner = cornerrow if reduced_outer_cols > 0 else lastrow + shape = union([shape, key_wall_brace( lastcol, y, 1, 0, web_post_tr(), lastcol, y, 1, 0, web_post_br(), skeleton=skeleton, )]) - for i in range(cornerrow): + for i in range(corner): y = i + 1 shape = union([shape, key_wall_brace( lastcol, y - 1, 1, 0, web_post_br(), lastcol, y, 1, 0, web_post_tr(), @@ -2415,7 +2424,7 @@ def right_wall(skeleton=False): shape = union([ shape, key_wall_brace( - lastcol, cornerrow, 0, -1, web_post_br(), lastcol, cornerrow, 1, 0, web_post_br(), + lastcol, corner, 0, -1, web_post_br(), lastcol, corner, 1, 0, web_post_br(), skeleton=skeleton ), ]) @@ -2436,14 +2445,15 @@ def left_wall(side='right', skeleton=False): skeleton=skeleton, )]) - # for i in range(lastrow): - for i in range(cornerrow+1): + corner = cornerrow if reduced_inner_cols > 0 else lastrow + + for i in range(corner+1): y = i - low = (y == (cornerrow)) + low = (y == (corner)) temp_shape1 = wall_brace( (lambda sh: left_key_place(sh, y, 1, side=side)), -1, 0, web_post(), (lambda sh: left_key_place(sh, y, -1, low_corner=low, side=side)), -1, 0, web_post(), - skeleton=skeleton and (y < (cornerrow)), + skeleton=skeleton and (y < (corner)), ) shape = union([shape, temp_shape1]) @@ -2456,13 +2466,13 @@ def left_wall(side='right', skeleton=False): shape = union([shape, temp_shape2]) - for i in range(cornerrow): + for i in range(corner): y = i + 1 - low = (y == (cornerrow)) + low = (y == (corner)) temp_shape1 = wall_brace( (lambda sh: left_key_place(sh, y - 1, -1, side=side)), -1, 0, web_post(), (lambda sh: left_key_place(sh, y, 1, side=side)), -1, 0, web_post(), - skeleton=skeleton and (y < (cornerrow)), + skeleton=skeleton and (y < (corner)), ) shape = union([shape, temp_shape1]) @@ -2482,26 +2492,84 @@ def front_wall(skeleton=False): print('front_wall()') shape = None - shape = union([shape,key_wall_brace( - 3, lastrow, 0, -1, web_post_bl(), 3, lastrow, 0.5, -1, web_post_br() - )]) - shape = union([shape,key_wall_brace( - 3, lastrow, 0.5, -1, web_post_br(), 4, cornerrow, .5, -1, web_post_bl() - )]) - shape = union([shape,key_wall_brace( - 4, cornerrow, .5, -1, web_post_bl(), 4, cornerrow, 0, -1, web_post_br() - )]) + # shape = union([shape,key_wall_brace( + # 3, lastrow, 0, -1, web_post_bl(), 3, lastrow, 0.5, -1, web_post_br() + # )]) + # shape = union([shape,key_wall_brace( + # 3, lastrow, 0.5, -1, web_post_br(), 4, cornerrow, .5, -1, web_post_bl() + # )]) + # shape = union([shape,key_wall_brace( + # 4, cornerrow, .5, -1, web_post_bl(), 4, cornerrow, 0, -1, web_post_br() + # )]) + + # for i in range(ncols - 5): + # x = i + 5 + # + # shape = union([shape,key_wall_brace( + # x, cornerrow, 0, -1, web_post_bl(), x, cornerrow, 0, -1, web_post_br() + # )]) + # + # shape = union([shape, key_wall_brace( + # x, cornerrow, 0, -1, web_post_bl(), x - 1, cornerrow, 0, -1, web_post_br() + # )]) + + # corner = lastrow if 4 < (ncols - reduced_outer_cols) else cornerrow + corner = cornerrow + if reduced_outer_cols>0: + offset_col = ncols - reduced_outer_cols + else: + offset_col = 99 + + for i in range(ncols - 3): + x = i + 3 + print("col {}".format(x)) + if x < (offset_col - 1): + print("pre-offset") + if x > 3: + shape = union([shape, key_wall_brace( + x-1, lastrow, 0, -1, web_post_br(), x, lastrow, 0, -1, web_post_bl() + )]) + shape = union([shape, key_wall_brace( + x, lastrow, 0, -1, web_post_bl(), x, lastrow, 0, -1, web_post_br() + )]) + elif x < (offset_col): + print("offset setup") + if x > 3: + shape = union([shape, key_wall_brace( + x-1, lastrow, 0, -1, web_post_br(), x, lastrow, 0, -1, web_post_bl() + )]) + shape = union([shape, key_wall_brace( + x, lastrow, 0, -1, web_post_bl(), x, lastrow, 0.5, -1, web_post_br() + )]) + + elif x == (offset_col): + print("offset") + shape = union([shape, key_wall_brace( + x - 1, lastrow, 0.5, -1, web_post_br(), x, cornerrow, .5, -1, web_post_bl() + )]) + shape = union([shape, key_wall_brace( + x, cornerrow, .5, -1, web_post_bl(), x, cornerrow, 0, -1, web_post_br() + )]) + + elif x == (offset_col + 1): + print("offset completion") + shape = union([shape, key_wall_brace( + x, cornerrow, 0, -1, web_post_bl(), x - 1, cornerrow, 0, -1, web_post_br() + )]) + shape = union([shape, key_wall_brace( + x, cornerrow, 0, -1, web_post_bl(), x, cornerrow, 0, -1, web_post_br() + )]) - for i in range(ncols - 5): - x = i + 5 - shape = union([shape,key_wall_brace( - x, cornerrow, 0, -1, web_post_bl(), x, cornerrow, 0, -1, web_post_br() - )]) + else: + print("post offset") + shape = union([shape, key_wall_brace( + x, cornerrow, 0, -1, web_post_bl(), x - 1, corner, 0, -1, web_post_br() + )]) + shape = union([shape, key_wall_brace( + x, cornerrow, 0, -1, web_post_bl(), x, corner, 0, -1, web_post_br() + )]) - shape = union([shape, key_wall_brace( - x, cornerrow, 0, -1, web_post_bl(), x - 1, cornerrow, 0, -1, web_post_br() - )]) return shape diff --git a/src/generate_configuration.py b/src/generate_configuration.py index 024e198..9a1a698 100644 --- a/src/generate_configuration.py +++ b/src/generate_configuration.py @@ -10,8 +10,8 @@ r2d = 180 / pi shape_config = { - # 'ENGINE': 'solid', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade - 'ENGINE': 'cadquery', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade + 'ENGINE': 'solid', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade + # 'ENGINE': 'cadquery', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade ###################### @@ -24,8 +24,8 @@ shape_config = { 'show_caps': False, 'show_pcbs': False, #only runs if caps are shown, easist place to initially inject geometry - 'nrows': 5, #5, # key rows - 'ncols': 3, #6, # key columns + 'nrows': 4, #5, # key rows + 'ncols': 5, #6, # key columns 'alpha': pi / 12.0, # curvature of the columns 'beta': pi / 36.0, # curvature of the rows @@ -38,7 +38,8 @@ shape_config = { 'column_style_gt5': "orthographic", 'column_style': "standard", # options include :standard, :orthographic, and :fixed - 'reduced_outer_keys': True, + 'reduced_inner_cols': 2, #currently supports 0 or 2 due to thumb cluster attachment + 'reduced_outer_cols': 0, 'thumb_offsets': [6, -3, 7], @@ -67,6 +68,8 @@ shape_config = { 'minidox_Usize': 1.6, # Thumb plate rotations, anything other than 90 degree increments WILL NOT WORK. + 'mini_index_key': True, + # Screw locations and extra screw locations for separable thumb, all from thumb origin # Pulled out of hardcoding as drastic changes to the geometry may require fixes to the screw mounts. # First screw in separable should be similar to the standard location as it will receive the same modifiers. diff --git a/src/generate_configuration_mklasklasd.py b/src/generate_configuration_mklasklasd.py new file mode 100644 index 0000000..4263a1f --- /dev/null +++ b/src/generate_configuration_mklasklasd.py @@ -0,0 +1,506 @@ +import sys +import getopt +import os +import json + + +pi = 3.14159 +d2r = pi / 180 +r2d = 180 / pi + +shape_config = { + + 'ENGINE': 'solid', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade + # 'ENGINE': 'cadquery', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade + + + ###################### + ## Shape parameters ## + ###################### + + 'save_dir': '.', + 'config_name': "DM", + + 'show_caps': False, + 'show_pcbs': False, #only runs if caps are shown, easist place to initially inject geometry + + 'nrows': 4, #5, # key rows + 'ncols': 5, #6, # key columns + + 'alpha': pi / 12.0, # curvature of the columns + 'beta': pi / 36.0, # curvature of the rows + 'centercol': 3, # controls left_right tilt / tenting (higher number is more tenting) + 'centerrow_offset': 3, # rows from max, controls front_back tilt + 'tenting_angle': pi / 12.0, # or, change this for more precise tenting control + + # symmetry states if it is a symmetric or asymmetric bui. If asymmetric it doubles the generation time. + 'symmetry': "symmetric", # "asymmetric" or "symmetric" + + 'column_style_gt5': "orthographic", + 'column_style': "standard", # options include :standard, :orthographic, and :fixed + 'reduced_inner_cols': 2, #currently supports 0 or 2 due to thumb cluster attachment + 'reduced_outer_cols': 0, + + 'thumb_offsets': [6, -3, 7], + 'keyboard_z_offset': ( + 11 # controls overall height# original=9 with centercol=3# use 16 for centercol=2 + ), + + + 'extra_width': 2.5, # extra space between the base of keys# original= 2 + 'extra_height': 1.0, # original= 0.5 + + + 'web_thickness': 4.0 + 1.1, + 'post_size': 0.1, + # post_adj': post_size / 2 + 'post_adj': 0, + + ############################## + # THUMB PARAMETERS + ############################## + + # 'DEFAULT' 6-key, 'MINI' 5-key, 'CARBONFET' 6-key, 'MINIDOX' 3-key, 'TRACKBALL_ORBYL', 'TRACKBALL_CJ' + 'thumb_style': 'MINI', + 'default_1U_cluster': True, # only used with default, makes top right thumb cluster key 1U + # Thumb key size. May need slight oversizing, check w/ caps. Additional spacing will be automatically added for larger keys. + 'minidox_Usize': 1.6, + # Thumb plate rotations, anything other than 90 degree increments WILL NOT WORK. + 'mini_index_key': True, + # Screw locations and extra screw locations for separable thumb, all from thumb origin + # Pulled out of hardcoding as drastic changes to the geometry may require fixes to the screw mounts. + # First screw in separable should be similar to the standard location as it will receive the same modifiers. + 'default_thumb_screw_xy_locations': [[-21, -58]], + 'default_separable_thumb_screw_xy_locations': [[-21, -58]], + 'mini_thumb_screw_xy_locations': [[-29, -52]], + 'mini_separable_thumb_screw_xy_locations': [[-29, -52], [-62, 10], [12, -25]], + 'minidox_thumb_screw_xy_locations': [[-37, -34]], + 'minidox_separable_thumb_screw_xy_locations': [[-37, -34], [-62, 12], [10, -25]], + 'carbonfet_thumb_screw_xy_locations': [[-48, -37]], + 'carbonfet_separable_thumb_screw_xy_locations': [[-48, -37], [-52, 10], [12, -35]], + 'orbyl_thumb_screw_xy_locations': [[-53, -68]], + 'orbyl_separable_thumb_screw_xy_locations': [[-53, -68], [-66, 8], [10, -40]], + 'tbcj_thumb_screw_xy_locations': [[-40, -75]], + 'tbcj_separable_thumb_screw_xy_locations': [[-40, -75], [-63, 10], [15, -40]], + + 'thumb_plate_tr_rotation': 0.0, # Top right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_tl_rotation': 0.0, # Top left plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_mr_rotation': 0.0, # Mid right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_ml_rotation': 0.0, # Mid left plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_br_rotation': 0.0, # Bottom right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_bl_rotation': 0.0, # Bottom right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + ############################## + # EXPERIMENTAL + 'separable_thumb': False, #creates a separable thumb section with additional screws to hold it down. Only attached at base. + ############################## + + ################################### + ## Trackball in Wall ## + ################################### + 'trackball_in_wall': False, # Separate trackball option, placing it in the OLED area + 'tbiw_ball_center_row': 0.2, # up from cornerrow instead of down from top + 'tbiw_translational_offset': (0.0, 0.0, 0.0), + 'tbiw_rotation_offset': (0.0, 0.0, 0.0), + 'tbiw_left_wall_x_offset_override': 50.0, + 'tbiw_left_wall_z_offset_override': 0.0, + 'tbiw_left_wall_lower_x_offset': 0.0, + 'tbiw_left_wall_lower_y_offset': 0.0, + 'tbiw_left_wall_lower_z_offset': 0.0, + + 'tbiw_oled_center_row': .75, # not none, offsets are from this position + 'tbiw_oled_translation_offset': (-3.5, 0, 1.5), # Z offset tweaks are expected depending on curvature and OLED mount choice. + 'tbiw_oled_rotation_offset': (0, 0, 0), + + ########################################################################## + ## Finger Trackball in Wall EXPERIMENTAL WIP!!!! ## + ########################################################################## + 'finger_trackball_in_wall': False, # Separate trackball option, placing it in the OLED area + 'tbiw_ball_center_column': 0.2, # up from cornerrow instead of down from top + 'tbiw_translational_offset': (0.0, 0.0, 0.0), + 'tbiw_rotation_offset': (0.0, 0.0, 0.0), + 'tbiw_top_wall_y_offset_override': 50.0, + 'tbiw_top_wall_z_offset_override': 0.0, + 'tbiw_top_wall_extension_cols': 4, + + + + ########################################### + ## Trackball JS / ORBYL Thumb Cluster ## + ########################################## + 'other_thumb': 'DEFAULT', # cluster used for second thumb except if ball_side == 'both' + 'tbjs_key_diameter': 70, + 'tbjs_Uwidth': 1.2, # size for inner key near trackball + 'tbjs_Uheight': 1.2, # size for inner key near trackball + + # Offsets are per key and are applied before rotating into place around the ball + # X and Y act like Tangential and Radial around the ball + # 'tbjs_translation_offset': (0, 0, 10), # applied to the whole assy + # 'tbjs_rotation_offset': (0, 10, 0), # applied to the whole assy + 'tbjs_translation_offset': (0, 0, 2), # applied to the whole assy + 'tbjs_rotation_offset': (0, -8, 0), # applied to the whole assy + 'tbjs_key_translation_offsets': [ + (0.0, 0.0, -3.0-5), + (0.0, 0.0, -3.0-5), + (0.0, 0.0, -3.0-5), + (0.0, 0.0, -3.0-5), + ], + 'tbjs_key_rotation_offsets': [ + (0.0, 0.0, 0.0), + (0.0, 0.0, 0.0), + (0.0, 0.0, 0.0), + (0.0, 0.0, 0.0), + ], + + ################################### + ## Trackball CJ Thumb Cluster ## + ################################### + 'tbcj_inner_diameter': 42, + 'tbcj_thickness': 2, + 'tbcj_outer_diameter': 53, + + + ################################### + ## Trackball General ## + ################################### + 'trackball_modular': False, # Added, creates a hole with space for the lip size listed below. + 'trackball_modular_lip_width': 3.0, # width of lip cleared out in ring location + 'trackball_modular_ball_height': 3.0, # height of ball from ring , used to create identical position to fixed. + 'trackball_modular_ring_height': 10.0, # height mount ring down from ball height. Covers gaps on elevated ball. + 'trackball_modular_clearance': 0.5, # height of ball from ring, used to create identical position to fixed. + + 'ball_side': 'both', #'left', 'right', or 'both' + 'ball_diameter': 34.0, + 'ball_wall_thickness': 3, # should not be changed unless the import models are changed. + 'ball_gap': 1.0, + 'trackball_hole_diameter': 36.5, + 'trackball_hole_height': 40, + 'trackball_plate_thickness': 2, + 'trackball_plate_width': 2, + # Removed trackball_rotation, ball_z_offset. and trackball_sensor_rotation and added more flexibility. + 'tb_socket_translation_offset': (0, 0, 2.0), # applied to the socket and sensor, large values will cause web/wall issues. + 'tb_socket_rotation_offset': (0, 0, 0), # applied to the socket and sensor, large values will cause web/wall issues. + 'tb_sensor_translation_offset': (0, 0, 0), #deviation from socket offsets, for fixing generated geometry issues + 'tb_sensor_rotation_offset': (0, 0, 0), #deviation from socket offsets, for changing the sensor roll orientation + + ############################## + # EXPERIMENTAL PARAMETERS + ############################## + 'pinky_1_5U': False, # LEAVE AS FALSE, CURRENTLY BROKEN + 'first_1_5U_row': 0, + 'last_1_5U_row': 5, + + 'skeletal': False, + ############################## + + + + 'wall_z_offset': 15, # length of the first downward_sloping part of the wall + 'wall_x_offset': 5, # offset in the x and/or y direction for the first downward_sloping part of the wall (negative) + 'wall_y_offset': 6, # offset in the x and/or y direction for the first downward_sloping part of the wall (negative) + 'left_wall_x_offset': 12, # specific values for the left side due to the minimal wall. + 'left_wall_z_offset': 3, # specific values for the left side due to the minimal wall. + 'left_wall_lower_x_offset': 0, # specific values for the lower left corner. + 'left_wall_lower_y_offset': 0, # specific values for the lower left corner. + 'left_wall_lower_z_offset': 0, + 'wall_thickness': 4.5, # wall thickness parameter used on upper/mid stage of the wall + 'wall_base_y_thickness': 4.5, # wall thickness at the lower stage + 'wall_base_x_thickness': 4.5, # wall thickness at the lower stage + + 'wall_base_back_thickness': 4.5, # wall thickness at the lower stage in the specifically in back for interface. + + ## Settings for column_style == :fixed + ## The defaults roughly match Maltron settings + ## http://patentimages.storage.googleapis.com/EP0219944A2/imgf0002.png + ## fixed_z overrides the z portion of the column ofsets above. + ## NOTE: THIS DOESN'T WORK QUITE LIKE I'D HOPED. + 'fixed_angles': [d2r * 10, d2r * 10, 0, 0, 0, d2r * -15, d2r * -15], + 'fixed_x': [-41.5, -22.5, 0, 20.3, 41.4, 65.5, 89.6], # relative to the middle finger + 'fixed_z': [12.1, 8.3, 0, 5, 10.7, 14.5, 17.5], + 'fixed_tenting': d2r * 0, + + ################# + ## Switch Hole ## + ################# + + # plate options are + # 'HOLE' = a square hole. Also useful for applying custom plate files. + # 'NUB' = original side nubs. + # 'UNDERCUT' = snap fit undercut. May require CLIP_THICKNESS and possibly CLIP_UNDERCUT tweaking + # and/or filing to get proper snap. + # 'NOTCH' = snap fit undercut only near switch clip. May require CLIP_THICKNESS and possibly CLIP_UNDERCUT + # tweaking and/or filing to get proper snap. + # 'HS_NUB' = hot swap underside with nubs. + # 'HS_UNDERCUT' = hot swap underside with undercut. Does not generate properly. Hot swap step needs to be modified. + # 'HS_NOTCH' = hot swap underside with notch. Does not generate properly. Hot swap step needs to be modified. + # 'plate_style': 'NUB', + 'plate_style': 'NOTCH', + + 'hole_keyswitch_height': 14.0, + 'hole_keyswitch_width': 14.0, + + 'nub_keyswitch_height': 14.4, + 'nub_keyswitch_width': 14.4, + + 'undercut_keyswitch_height': 14.0, + 'undercut_keyswitch_width': 14.0, + 'notch_width': 6.0, # If using notch, it is identical to undecut, but only locally by the switch clip + + 'sa_profile_key_height': 12.7, + 'sa_length': 18.5, + 'sa_double_length': 37.5, + 'plate_thickness': 4 + 1.1, + + 'plate_rim': 1.5 + 0.5, + # Undercut style dimensions + 'clip_thickness': 1.1, + 'clip_undercut': 1.0, + 'undercut_transition': .2, # NOT FUNCTIONAL WITH OPENSCAD, ONLY WORKS WITH CADQUERY + + # Custom plate step file + 'plate_file': None, + 'plate_offset': 0.0, + + ########################## + ## OLED Mount Location + ########################## + # Initial pass will be manual placement. Can be used to create other mounts as well. + # Mount type options: + # None or 'NONE' = No OLED mount + # 'UNDERCUT' = Simple rectangle with undercut for clip in item + # 'SLIDING' = Features to slide the OLED in place and use a pin or block to secure from underneath. + # 'CLIP' = Features to set the OLED in a frame a snap a bezel down to hold it in place. + + 'oled_mount_type': 'CLIP', + 'oled_center_row': 1.25, # if not None, this will override the oled_mount_location_xyz and oled_mount_rotation_xyz settings + 'oled_translation_offset': (0, 0, 4), # Z offset tweaks are expected depending on curvature and OLED mount choice. + 'oled_rotation_offset': (0, 0, 0), + + 'oled_configurations': { + 'UNDERCUT':{ + # Common parameters + 'oled_mount_width': 15.0, + 'oled_mount_height': 35.0, + 'oled_mount_rim': 3.0, + 'oled_mount_depth': 6.0, + 'oled_mount_cut_depth': 20.0, + 'oled_mount_location_xyz': (-80.0, 20.0, 45.0), # will be overwritten if oled_center_row is not None + 'oled_mount_rotation_xyz': (13.0, 0.0, -6.0), # will be overwritten if oled_center_row is not None + 'oled_left_wall_x_offset_override': 28.0, + 'oled_left_wall_z_offset_override': 0.0, + 'oled_left_wall_lower_y_offset': 12.0, + 'oled_left_wall_lower_z_offset': 5.0, + + # 'UNDERCUT' Parameters + 'oled_mount_undercut': 1.0, + 'oled_mount_undercut_thickness': 2.0, + }, + 'SLIDING': { + # Common parameters + 'oled_mount_width': 12.5, # width of OLED, plus clearance + 'oled_mount_height': 25.0, # length of screen + 'oled_mount_rim': 2.5, + 'oled_mount_depth': 8.0, + 'oled_mount_cut_depth': 20.0, + 'oled_mount_location_xyz': (-78.0, 10.0, 41.0), # will be overwritten if oled_center_row is not None + 'oled_mount_rotation_xyz': (6.0, 0.0, -3.0), # will be overwritten if oled_center_row is not None + 'oled_left_wall_x_offset_override': 24.0, + 'oled_left_wall_z_offset_override': 0.0, + 'oled_left_wall_lower_y_offset': 12.0, + 'oled_left_wall_lower_z_offset': 5.0, + + # 'SLIDING' Parameters + 'oled_thickness': 4.2, # thickness of OLED, plus clearance. Must include components + 'oled_edge_overlap_end': 6.5, # length from end of viewable screen to end of PCB + 'oled_edge_overlap_connector': 5.5, # length from end of viewable screen to end of PCB on connection side. + 'oled_edge_overlap_thickness': 2.5, # thickness of material over edge of PCB + 'oled_edge_overlap_clearance': 2.5, # Clearance to insert PCB before laying down and sliding. + 'oled_edge_chamfer': 2.0, + }, + 'CLIP': { + # Common parameters + 'oled_mount_width': 12.5, # whole OLED width + 'oled_mount_height': 39.0, # whole OLED length + 'oled_mount_rim': 2.0, + 'oled_mount_depth': 7.0, + 'oled_mount_cut_depth': 20.0, + 'oled_mount_location_xyz': (-78.0, 20.0, 42.0), # will be overwritten if oled_center_row is not None + 'oled_mount_rotation_xyz': (12.0, 0.0, -6.0), # will be overwritten if oled_center_row is not None + 'oled_left_wall_x_offset_override': 24.0, + 'oled_left_wall_z_offset_override': 0.0, + 'oled_left_wall_lower_y_offset': 5.0, + 'oled_left_wall_lower_z_offset': 5.0, + + # 'CLIP' Parameters + 'oled_thickness': 4.2, # thickness of OLED, plus clearance. Must include components + 'oled_mount_bezel_thickness': 3.5, # z thickness of clip bezel + 'oled_mount_bezel_chamfer': 2.0, # depth of the 45 degree chamfer + 'oled_mount_connector_hole': 6.0, + 'oled_screen_start_from_conn_end': 6.5, + 'oled_screen_length': 24.5, + 'oled_screen_width': 10.5, + 'oled_clip_thickness': 1.5, + 'oled_clip_width': 6.0, + 'oled_clip_overhang': 1.0, + 'oled_clip_extension': 5.0, + 'oled_clip_width_clearance': 0.5, + 'oled_clip_undercut': 0.5, + 'oled_clip_undercut_thickness': 2.5, + 'oled_clip_y_gap': .2, + 'oled_clip_z_gap': .2, + } + }, + + 'screws_offset': 'INSIDE', # 'OUTSIDE', 'INSIDE', 'ORIGINAL' + + 'screw_insert_height': 3.8, + + # 'screw_insert_bottom_radius': 5.31 / 2, #Designed for inserts + # 'screw_insert_top_radius': 5.1 / 2, #Designed for inserts + + 'screw_insert_bottom_radius': 2.5 / 2, # Designed for self tapping + 'screw_insert_top_radius': 2.5 / 2, # Designed for self tapping + + 'screw_insert_outer_radius': 4.25, # Common to keep interface to base + + # Does anyone even use these? I think they just get in the way. + 'wire_post_height': 7, + 'wire_post_overhang': 3.5, + 'wire_post_diameter': 2.6, + + + + + ################################### + ## Controller Mount / Connectors ## + ################################### + # connector options are + # 'RJ9_USB_WALL' = Standard internal plate with RJ9 opening and square cutout for connection. + # 'USB_WALL' = Standard internal plate with a square cutout for connection, no RJ9. + # 'RJ9_USB_TEENSY' = Teensy holder + # 'USB_TEENSY' = Teensy holder, no RJ9 + # 'EXTERNAL' = square cutout for a holder such as the one from lolligagger. + # 'NONE' = No openings in the back. + 'controller_mount_type': 'EXTERNAL', + + 'external_holder_height': 12.5, + 'external_holder_width': 28.75, + 'external_holder_xoffset': -5.0, + 'external_holder_yoffset': -4.5, #Tweak this value to get the right undercut for the tray engagement. + + # Offset is from the top inner corner of the top inner key. + + ################################### + ## PCB Screw Mount ## + ################################### + "pcb_mount_ref_offset": [0, -5, 0], + "pcb_holder_size": [34.6, 7, 4], + "pcb_holder_offset": [8.9, 0, 0], + + "pcb_usb_hole_size": [7.5, 10.0, 4], + "pcb_usb_hole_offset": [15, 0, 4.5], + + "wall_thinner_size": [34, 7, 10], + + "trrs_hole_size": [3, 20], + "trrs_offset": [0, 0, 1.5], + + "pcb_screw_hole_size": [.5, 10], + "pcb_screw_x_offsets": [- 5.5, 7.75, 22], # for the screw positions off of reference + "pcb_screw_y_offset": -2, + + + ################################### + ## Bottom Plate Dimensions + ################################### + # COMMON DIMENSION + 'screw_hole_diameter': 3, + # USED FOR CADQUERY ONLY + 'base_thickness': 3.0, # thickness in the middle of the plate + 'base_offset': 3.0, # Both start flat/flush on the bottom. This offsets the base up (if positive) + 'base_rim_thickness': 5.0, # thickness on the outer frame with screws + 'screw_cbore_diameter': 6.0, + 'screw_cbore_depth': 2.5, + + # Offset is from the top inner corner of the top inner key. + + ################################### + ## HOLES ON PLATE FOR PCB MOUNT + ################################### + 'plate_holes': True, + 'plate_holes_xy_offset': (0.0, 0.0), + 'plate_holes_width': 14.3, + 'plate_holes_height': 14.3, + 'plate_holes_diameter': 1.6, + 'plate_holes_depth': 20.0, + + ################################### + ## EXPERIMENTAL + 'plate_pcb_clear': False, + 'plate_pcb_size': (18.5, 18.5, 5), + 'plate_pcb_offset': (0, 0, 0),# this is off of the back of the plate size. + ################################### + + ################################### + ## SHOW PCB FOR FIT CHECK + ################################### + 'pcb_width': 18.0, + 'pcb_height': 18.0, + 'pcb_thickness': 1.5, + 'pcb_hole_diameter': 2, + 'pcb_hole_pattern_width': 14.3, + 'pcb_hole_pattern_height': 14.3, + + ################################### + ## COLUMN OFFSETS + #################################### + + 'column_offsets': [ + [0, 0, 0], + [0, 0, 0], + [0, 2.82, -4.5], + [0, 0, 0], + [0, -6, 5],# REDUCED STAGGER + [0, -6, 5],# REDUCED STAGGER + [0, -6, 5],# NOT USED IN MOST FORMATS (7th column) + ], + +} + + #################################### + ## END CONFIGURATION SECTION + #################################### + +def save_config(): + # Check to see if the user has specified an alternate config + opts, args = getopt.getopt(sys.argv[1:], "", ["config=", "update="]) + got_opts = False + for opt, arg in opts: + if opt in ('--update'): + with open(os.path.join(r"..", "configs", arg + '.json'), mode='r') as fid: + data = json.load(fid) + shape_config.update(data) + got_opts = True + + for opt, arg in opts: + if opt in ('--config'): + # If a config file was specified, set the config_name and save_dir + shape_config['save_dir'] = arg + shape_config['config_name'] = arg + got_opts = True + + # Write the config to ./configs/.json + if got_opts: + with open(os.path.join(r"..", "configs", shape_config['config_name'] + '.json'), mode='w') as fid: + json.dump(shape_config, fid, indent=4) + + else: + with open(os.path.join(r".", 'run_config.json'), mode='w') as fid: + json.dump(shape_config, fid, indent=4) + + +if __name__ == '__main__': + save_config() + + # HERE FOR QUICK TESTING, SHOULD BE COMMENTED ON COMMIT + from dactyl_manuform import * + run() diff --git a/src/run_config.json b/src/run_config.json index edbf230..5b96f42 100644 --- a/src/run_config.json +++ b/src/run_config.json @@ -1,11 +1,11 @@ { - "ENGINE": "cadquery", + "ENGINE": "solid", "save_dir": ".", "config_name": "DM", "show_caps": false, "show_pcbs": false, - "nrows": 6, - "ncols": 6, + "nrows": 4, + "ncols": 5, "alpha": 0.26179916666666664, "beta": 0.08726638888888888, "centercol": 3, @@ -14,6 +14,8 @@ "symmetry": "symmetric", "column_style_gt5": "orthographic", "column_style": "standard", + "reduced_inner_cols": 2, + "reduced_outer_cols": 0, "thumb_offsets": [ 6, -3, @@ -28,6 +30,7 @@ "thumb_style": "DEFAULT", "default_1U_cluster": true, "minidox_Usize": 1.6, + "mini_index_key": true, "default_thumb_screw_xy_locations": [ [ -21, -- cgit v1.2.3-70-g09d2