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-rw-r--r--src/dactyl_keyboard/dactyl-manuform.clj363
1 files changed, 94 insertions, 269 deletions
diff --git a/src/dactyl_keyboard/dactyl-manuform.clj b/src/dactyl_keyboard/dactyl-manuform.clj
index 077bf65..5249daa 100644
--- a/src/dactyl_keyboard/dactyl-manuform.clj
+++ b/src/dactyl_keyboard/dactyl-manuform.clj
@@ -124,43 +124,6 @@
(rotate (/ π 12) [0 1 0])
(translate [0 0 13]))))
-(defn case-place [column row shape]
- (let [row-placed-shape (->> shape
- (translate [0 0 (- row-radius)])
- (rotate (* α (- 1 row)) [1 0 0])
- (translate [0 0 row-radius]))
- column-offset [0 -4.35 5.64]
- column-angle (* β (- 3 column))
- placed-shape (->> row-placed-shape
- (translate [0 0 (- column-radius)])
- (rotate column-angle [0 1 0])
- (translate [0 0 column-radius])
- (translate column-offset))]
- (->> placed-shape
- (rotate (/ π 12) [0 1 0])
- (translate [0 0 13]))))
-
-(defn bottom-place [column row shape]
- (let [row-placed-shape (->> shape
- (translate [0 0 (- row-radius)])
- (rotate (* α (- 2 row)) [1 0 0])
- (translate [0 0 row-radius]))
- column-offset (cond (< column 1.5) [-1 0 0]
- :else [0 0 0])
- column-row-offset (if (not= column 6) [0 -4.35 4.8]
- (if (not= row 4) [-7.25 -5.8 2.1]
- [-7.89 -5.8 3.6]))
- column-angle (* β (- 2 column))
- placed-shape (->> row-placed-shape
- (translate [0 0 (- column-radius)])
- (rotate column-angle [0 1 0])
- (translate [0 0 column-radius])
- (translate column-row-offset)
- (translate column-offset))]
- (->> placed-shape
- (rotate (/ π 12) [0 1 0])
- (translate [0 0 13]))))
-
(def key-holes
(apply union
(for [column columns
@@ -204,10 +167,8 @@
(apply union
(concat
;; Row connections
- (for [column (range -1 ncols)
- row rows
- :when (or (.contains [2] column)
- (not= row lastrow))]
+ (for [column (range 0 (dec ncols))
+ row (range 0 lastrow)]
(triangle-hulls
(key-place (inc column) row web-post-tl)
(key-place column row web-post-tr)
@@ -216,10 +177,7 @@
;; Column connections
(for [column columns
- row (range -1 lastrow)
- ; :when (or (.contains [2 3] column)
- ; (not= row 2))
- ]
+ row (range 0 cornerrow)]
(triangle-hulls
(key-place column row web-post-bl)
(key-place column row web-post-br)
@@ -227,11 +185,8 @@
(key-place column (inc row) web-post-tr)))
;; Diagonal connections
- (for [column (range -1 ncols)
- row (range -1 lastrow)
- ; :when (or (.contains [ 1 2 3] column)
- ; (not= row 2))
- ]
+ (for [column (range 0 (dec ncols))
+ row (range 0 cornerrow)]
(triangle-hulls
(key-place column row web-post-br)
(key-place column (inc row) web-post-tr)
@@ -374,62 +329,40 @@
(key-place 0 cornerrow web-post-br)
(thumb-tr-place thumb-post-tl)
(key-place 1 cornerrow web-post-bl)
+ (thumb-tr-place thumb-post-tr)
(key-place 1 cornerrow web-post-br)
+ (key-place 2 lastrow web-post-tl)
+ (key-place 2 lastrow web-post-bl)
(thumb-tr-place thumb-post-tr)
- (key-place 2 cornerrow web-post-tl)
+ (key-place 2 lastrow web-post-bl)
+ (thumb-tr-place thumb-post-br)
+ (key-place 2 lastrow web-post-br)
+ (key-place 3 lastrow web-post-bl)
+ (key-place 2 lastrow web-post-tr)
+ (key-place 3 lastrow web-post-tl)
+ (key-place 3 cornerrow web-post-bl)
+ (key-place 3 lastrow web-post-tr)
+ (key-place 3 cornerrow web-post-br)
+ (key-place 4 cornerrow web-post-bl))
+ (triangle-hulls
+ (key-place 1 cornerrow web-post-br)
+ (key-place 2 lastrow web-post-tl)
(key-place 2 cornerrow web-post-bl)
- )
+ (key-place 2 lastrow web-post-tr)
+ (key-place 2 cornerrow web-post-br)
+ (key-place 3 cornerrow web-post-bl)
+ )
+ (triangle-hulls
+ (key-place 3 lastrow web-post-tr)
+ (key-place 3 lastrow web-post-br)
+ (key-place 3 lastrow web-post-tr)
+ (key-place 4 cornerrow web-post-bl))
))
;;;;;;;;;;
;; Case ;;
;;;;;;;;;;
-;; In column units
-(def right-wall-column (+ (last columns) 0.1))
-(def left-wall-column (- (first columns) 1/2))
-(def thumb-back-y 0.1)
-(def thumb-case-z 3)
-(def thumb-right-wall (- -1/2 0.05))
-(def thumb-front-row (+ -1 0.07))
-(def thumb-left-wall-column (+ 5/2 0.05))
-(def back-y 0.02)
-
-(defn range-inclusive [start end step]
- (concat (range start end step) [end]))
-
-(def wall-step 0.2)
-(def wall-sphere-n 20) ;;20 Sphere resolution, lower for faster renders
-
-(defn wall-cube-at [coords]
- (->> (cube 3 3 3)
- (translate coords)))
-
-(defn scale-to-range [start end x]
- (+ start (* (- end start) x)))
-
-(defn wall-cube-bottom [front-to-back-scale]
- (wall-cube-at [0
- (scale-to-range
- (+ (/ mount-height -2) -3.5)
- (+ (/ mount-height 2) 5.0)
- front-to-back-scale)
- -6])) ; was -6, then 2
-
-(defn wall-cube-top [front-to-back-scale]
- (wall-cube-at [0
- (scale-to-range
- (+ (/ mount-height -2) -3.5)
- (+ (/ mount-height 2) 3.5)
- front-to-back-scale)
- 4])) ; case height
-
-(def wall-cube-top-back (wall-cube-top 1))
-(def wall-cube-bottom-back (wall-cube-bottom 1))
-(def wall-cube-bottom-front (wall-cube-bottom 0))
-(def wall-cube-top-front (wall-cube-top 0))
-
-
(defn bottom [height p]
(->> (project p)
(extrude-linear {:height height :twist 0 :convexity 0})
@@ -439,202 +372,94 @@
(hull p (bottom 10.001 p)))
-(def bottom-key-guard (->> (cube mount-width mount-height web-thickness)
- (translate [0 0 (+ (- (/ web-thickness 2)) -5)])))
-(def bottom-front-key-guard (->> (cube mount-width (/ mount-height 2) web-thickness)
- (translate [0 (/ mount-height 4) (+ (- (/ web-thickness 2)) -5)])))
-
-(defn stand-at [diameter placement]
- (let [bumper-radius (/ diameter 2)
- stand-diameter (+ diameter 2)
- stand-radius (/ stand-diameter 2)]
- (difference (->> (sphere stand-radius)
- (translate [0 0 (+ (/ stand-radius -2) -4.5)])
- placement
- bottom-hull)
- (->> (cube stand-diameter stand-diameter stand-radius)
- (translate [0 0 (/ stand-radius -2)])
- placement)
- (->> (sphere bumper-radius)
- (translate [0 0 (+ (/ stand-radius -2) -4.5)])
- placement
- (bottom 1.5)))))
-
-(def outer-case
- (union
- ; (let [shift #(translate [0 0 (+ (+ web-thickness) 0)] %)
- (let [shift #(scale [1 1 1] %)
- thumb-ridge-height 1
- thumb-back-offset -1.28
- thumb-left-offset 1.13
- thumb-front-offset 0.56
- front-offset 0.3
- left-offset 0.2
- right-offset -0.23
- back-offset -0.25
- web-post-tl border-post-tl
- web-post-tr border-post-tr
- web-post-br border-post-br
- web-post-bl border-post-bl
- half-shift-correction #(translate [0 (/ mount-height 2) 0] %)
- half-post-br (half-shift-correction web-post-br)
- half-post-bl (half-shift-correction web-post-bl)
- row-connections (concat
- (for [column (drop-last columns)
- row (drop-last rows)
- :when (or (not= column 0)
- (not= row 4))]
- (triangle-hulls
- (key-place (inc column) row web-post-tl)
- (key-place column row web-post-tr)
- (key-place (inc column) row web-post-bl)
- (key-place column row web-post-br)))
- (for [column (drop-last columns)
- row [(last rows)]
- :when (or (not= column 0)
- (not= row 4))]
- (triangle-hulls
- (key-place (inc column) row web-post-tl)
- (key-place column row web-post-tr)
- (key-place (inc column) row half-post-bl)
- (key-place column row half-post-br))))
- column-connections (for [column columns
- row (drop-last rows)
- :when (or (not= column 0)
- (not= row 3))]
- (triangle-hulls
- (key-place column row web-post-bl)
- (key-place column row web-post-br)
- (key-place column (inc row) web-post-tl)
- (key-place column (inc row) web-post-tr)))
- diagonal-connections (for [column (drop-last columns)
- row (drop-last rows)
- :when (or (not= column 0)
- (not= row 3))]
- (triangle-hulls
- (key-place column row web-post-br)
- (key-place column (inc row) web-post-tr)
- (key-place (inc column) row web-post-bl)
- (key-place (inc column) (inc row) web-post-tl)))
- main-keys-bottom (concat row-connections
- column-connections
- diagonal-connections)
- front-wall (concat
- (for [x (range 4 6)]
- (union
- (bottom-hull
- (key-place (+ x 1) 2.2 web-post-bl)
- (key-place x 2.2 web-post-br))
- (bottom-hull
- (key-place x 2.2 web-post-bl)
- (key-place x 2.2 web-post-br)
- ))))
- right-wall (concat
- (for [x (range 1 3)]
- (union
- (bottom-hull
- (key-place 5.2 x web-post-br)
- (key-place 5.2 x web-post-tr))
- (bottom-hull
- (key-place 5.2 x web-post-br)
- (key-place 5.2 (dec x) web-post-tr))
- )))
- back-wall (concat
- (for [x (range 6)]
- (union
- (hull
- (key-place x -0.2 web-post-tl)
- (key-place x -0.2 web-post-tr))
- (hull
- (key-place x -0.2 web-post-tl)
- (key-place (- x 1) -0.2 web-post-tr))
- ))
- )
- left-wall (concat
- (for [x (range 1 3)]
- (union
- (bottom-hull
- (key-place -1.0 x web-post-br)
- (key-place -1.0 x web-post-tr))
- (bottom-hull
- (key-place -1.0 x web-post-br)
- (key-place -1.0 (dec x) web-post-tr))
- )))
- ]
- (apply union
- (concat
- ;main-keys-bottom
- front-wall
- right-wall
- back-wall
- left-wall
- ;thumbs
- ; thumb-back-wall
- ; thumb-left-wall
- ; thumb-front-wall
- ; thumb-inside
- ;stands)))))
- )))))
-
-(def border-web-post (cube post-size post-size web-thickness))
-(def border-post-adj (/ border-post-size 2))
-(def border-post-tr (translate [(- (/ mount-width 2) border-post-adj) (- (/ mount-height 2) border-post-adj) 0] border-web-post))
-(def border-post-tl (translate [(+ (/ mount-width -2) border-post-adj) (- (/ mount-height 2) border-post-adj) 0] border-web-post))
-(def border-post-bl (translate [(+ (/ mount-width -2) border-post-adj) (+ (/ mount-height -2) border-post-adj) 0] border-web-post))
-(def border-post-br (translate [(- (/ mount-width 2) border-post-adj) (+ (/ mount-height -2) border-post-adj) 0] border-web-post))
-
(def upper-brace-multiplier -4)
-(defn wall-brace [x1 y1 dx1 dy1 post1 x2 y2 dx2 dy2 post2]
+
+(defn wall-brace [place1 dx1 dy1 post1 place2 dx2 dy2 post2]
(union
(hull
- (key-place x1 y1 post1)
- (key-place x1 y1 (scale [1 1 -3] post1))
- (key-place x1 y1 (translate [(* dx1 5) (* dy1 5) 0] (scale [1 1 -3] post1)))
- (key-place x2 y2 post2)
- (key-place x2 y2 (scale [1 1 -3] post2))
- (key-place x2 y2 (translate [(* dx2 5) (* dy2 5) 0] (scale [1 1 -3] post2)))
+ (place1 post1)
+ (place1 (scale [1 1 -3] post1))
+ (place1 (translate [(* dx1 5) (* dy1 5) 0] (scale [1 1 -3] post1)))
+ (place2 post2)
+ (place2 (scale [1 1 -3] post2))
+ (place2 (translate [(* dx2 5) (* dy2 5) 0] (scale [1 1 -3] post2)))
)
(bottom-hull
- (key-place x1 y1 (translate [(* dx1 5) (* dy1 5) -15] post1))
- (key-place x1 y1 (translate [0 0 -15] post1))
- (key-place x1 y1 (translate [(* dx1 5) (* dy1 5) -15] post1))
- (key-place x2 y2 (translate [0 0 -15] post2))
- (key-place x2 y2 (translate [(* dx2 5) (* dy2 5) -15] post2))
+ (place1 (translate [(* dx1 5) (* dy1 5) -15] post1))
+ (place1 (translate [0 0 -15] post1))
+ (place1 (translate [(* dx1 5) (* dy1 5) -15] post1))
+ (place2 (translate [0 0 -15] post2))
+ (place2 (translate [(* dx2 5) (* dy2 5) -15] post2))
)
- ; (hull
- ; (translate [0 0 -199] (key-place x1 y1 (translate [0 0 -15] post1)))
- ; (translate [0 0 -199] (key-place x2 y2 (translate [0 0 -15] post2)))
+ ; (hull
+ ; (translate [0 0 -19] (key-place x1 y1 (translate [0 0 -15] post1)))
+ ; (translate [0 0 -19] (key-place x2 y2 (translate [0 0 -15] post2)))
; (key-place x1 y1 (translate [(* dx1 5) (* dy1 5) -15] post1))
; (key-place x1 y1 (translate [0 0 -15] post1))
; (key-place x1 y1 (translate [(* dx1 5) (* dy1 5) -15] post1))
; (key-place x2 y2 (translate [0 0 -15] post2))
; (key-place x2 y2 (translate [(* dx1 5) (* dy1 5) -15] post2))
- ; )
))
+(defn key-wall-brace [x1 y1 dx1 dy1 post1 x2 y2 dx2 dy2 post2] (wall-brace (partial key-place x1 y1) dx1 dy1 post1 (partial key-place x2 y2) dx2 dy2 post2))
+
(def case-walls
(union
; back wall
- (for [x (range 0 6)] (wall-brace x 0 0 1 web-post-tl x 0 0 1 web-post-tr))
- (for [x (range 1 6)] (wall-brace x 0 0 1 web-post-tl (dec x) 0 0 1 web-post-tr))
+ (for [x (range 0 6)] (key-wall-brace x 0 0 1 web-post-tl x 0 0 1 web-post-tr))
+ (for [x (range 1 6)] (key-wall-brace x 0 0 1 web-post-tl (dec x) 0 0 1 web-post-tr))
+ (key-wall-brace 0 0 0 1 web-post-tl 0 0 -1 0 web-post-tl)
+ (key-wall-brace 5 0 0 1 web-post-tr 5 0 1 0 web-post-tr)
; right wall
- (for [y (range 0 3)] (wall-brace 5 y 1 0 web-post-tr 5 y 1 0 web-post-br))
- (for [y (range 1 3)] (wall-brace 5 (dec y) 1 0 web-post-br 5 y 1 0 web-post-tr))
+ (for [y (range 0 3)] (key-wall-brace 5 y 1 0 web-post-tr 5 y 1 0 web-post-br))
+ (for [y (range 1 3)] (key-wall-brace 5 (dec y) 1 0 web-post-br 5 y 1 0 web-post-tr))
+ (key-wall-brace 5 2 0 -1 web-post-br 5 2 1 0 web-post-br)
; left wall
- (for [y (range 0 3)] (wall-brace 0 y -1 0 web-post-tl 0 y -1 0 web-post-bl))
- (for [y (range 1 3)] (wall-brace 0 (dec y) -1 0 web-post-bl 0 y -1 0 web-post-tl))
+ (for [y (range 0 3)] (key-wall-brace 0 y -1 0 web-post-tl 0 y -1 0 web-post-bl))
+ (for [y (range 1 3)] (key-wall-brace 0 (dec y) -1 0 web-post-bl 0 y -1 0 web-post-tl))
+ ; front wall
+ ; (key-wall-brace 2 3 0 -1 web-post-bl 2 3 0 -1 web-post-br)
+ (key-wall-brace 3 3 0 -1 web-post-bl 3 3 0 -1 web-post-br)
+ (key-wall-brace 4 2 0 -1 web-post-bl 4 2 0 -1 web-post-br)
+ (key-wall-brace 5 2 0 -1 web-post-bl 5 2 0 -1 web-post-br)
+ ; (key-wall-brace 2 3 0 -1 web-post-br 3 3 0 -1 web-post-bl)
+ (key-wall-brace 3 3 0 -1 web-post-br 4 2 0 -1 web-post-bl)
+ (key-wall-brace 4 2 0 -1 web-post-br 5 2 0 -1 web-post-bl)
+ ; thumb walls
+ (wall-brace thumb-mr-place 0 -1 web-post-br thumb-tr-place 0 -1 thumb-post-br)
+ (wall-brace thumb-mr-place 0 -1 web-post-br thumb-mr-place 0 -1 web-post-bl)
+ (wall-brace thumb-br-place 0 -1 web-post-br thumb-br-place 0 -1 web-post-bl)
+ (wall-brace thumb-ml-place 0 1 web-post-tr thumb-ml-place 0 1 web-post-tl)
+ (wall-brace thumb-bl-place 0 1 web-post-tr thumb-bl-place 0 1 web-post-tl)
+ (wall-brace thumb-br-place -1 0 web-post-tl thumb-br-place -1 0 web-post-bl)
+ (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place -1 0 web-post-bl)
+ ; thumb corners
+ (wall-brace thumb-br-place -1 0 web-post-bl thumb-br-place 0 -1 web-post-bl)
+ (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place 0 1 web-post-tl)
+ ; thumb tweeners
+ (wall-brace thumb-mr-place 0 -1 web-post-bl thumb-br-place 0 -1 web-post-br)
+ (wall-brace thumb-ml-place 0 1 web-post-tl thumb-bl-place 0 1 web-post-tr)
+ (wall-brace thumb-bl-place -1 0 web-post-bl thumb-br-place -1 0 web-post-tl)
+
+ (wall-brace thumb-ml-place 0 1 web-post-tr thumb-tl-place -2.5 0 thumb-post-tl)
+ (wall-brace thumb-tl-place -1 0 thumb-post-tl (partial key-place 0 2) -1 0 web-post-bl)
+ ; (wall-brace thumb-ml-place 0 1 web-post-tr thumb-tl-place 0 1 web-post-tl)
+ ; (wall-brace thumb-tl-place 0 1 thumb-post-tl (partial key-place 0 2) 0 1 web-post-bl)
+ ; (wall-brace thumb-tl-place 0 1 web-post-tl thumb-tl-place 0 1 thumb-post-tl)
+ ; (wall-brace thumb-tl-place 0 1 thumb-post-tl (partial key-place 0 2) 0 1 web-post-bl)
+ ; (wall-brace thumb-tl-place 0 1 web-post-tl thumb-tl-place 0 1 thumb-post-tl)
+
+ (wall-brace thumb-tr-place 0 -1 thumb-post-br (partial key-place 3 3) 0 -1 web-post-bl)
))
(spit "repl.scad"
- (write-scad (difference (union
+ (write-scad (union
key-holes
- ; connectors
+ connectors
thumb
thumb-connectors
; thumbcaps
; caps
- ; front-wall
- ; right-wall
case-walls
- )
- (translate [0 0 -599] (cube 999 999 999)))))
+ )))
+